Laser welding is a highly efficient and precise welding technology. However, it faces challenges such as difficulty in quality monitoring and the complexity of interference factors during the welding process. The instantaneous release of energy density can easily lead to fatal defects like incomplete welding or blowouts, impacting the overall performance and safety of metal structural components. Therefore, real-time monitoring and precise control throughout the welding process have become key to improving welding quality and reducing product failure costs.

Current Problems with Detection Equipment in the Market:

X/B-ray Testing

Suitable only for the detection of certain defects

Both types of radiation are hazardous

Low detection resolution

High requirements in shielding equipment and environment

CCD/Photodiode Testing

Suitable only for detecting defect profiles

Low detection resolution (100 µm)

Infrared Thermal Imaging Testing

High cost and requires multiple sensors

Suitable only for detecting defect profiles、

Measurement of heated coatings must be conducted after drying.

Key Breakthroughs

Odinopti™ Four-Dimentional Welding Depth Monitor

Utilizing cutting-edge online optical coherence imaging technology, it offers high-resolution, non-contact detection. Its core advantage lies in real-time monitoring of the entire laser welding process, providing data feedback that optimizes welding parameters, improves welding quality, and traces the entire welding process, thereby reducing rework rates, increasing production efficiency, and enabling digital transformation of equipment.

High Efficiency

Parameter Matrix Measurement Technology. Multiple channels enable fully parallel and efficient measurements, ensuring accuracy while significantly increasing efficiency.

Low Cost

Homemade devices allow for low-cost measurements, saving at least 50% in costs

Accurate Detection

Broadband multifunctional measurement technology enables real-time monitoring of melt depth with various modes and different performance capabilities, allowing for flexible measurement.

With keen insight into market pain points and a commitment to technological innovation, Optizone has meticulously developed the Odinopti™ Laser Welding Penetration Detection Equipment. This groundbreaking product disrupts traditional detection methods and represents a profound exploration of the intelligent and digital transformation of future welding processes.

Real-Time Monitoring

• Real-time 4D Monitoring: Conduct 3D monitoring during the welding process to detect defects and issues in real-time.
  

Advantages of Real-Time Monitoring:

Pre-Welding Monitoring

The pre-welding monitoring mode tracks the weld seam position, checks the material’s working distance, and identifies gaps, improper fixation, or poor assembly before the welding process begins.

In-Welding Monitoring

During welding, real-time monitoring at the bottom of the keyhole records the weld penetration depth, preventing shallow or excessive penetration and ensuring process stability.

Post-Welding Monitoring

Post-welding inspection checks the surface height, weld width, and surface defects, such as pits or blowouts, ensuring the quality of the final weld seam.

• Deep Information Integration: Combine real-time penetration data with pre-welding and post-welding information to enhance the comprehensiveness of analysis.
  

• Data Recording and Quality Traceability: Track detailed information throughout the welding process, facilitating analysis and improvement of production workflows.
  

Specifications

Applications

New energy vehicles, automotive manufacturing, consumer electronics

Optizone Technology is redefining the future of welding inspection through innovation. The Odinopti™ Laser Welding Penetration Detection Equipment, with its exceptional real-time monitoring capabilities, advanced information integration technology, and comprehensive data management system, is advancing the welding industry toward greater intelligence, efficiency, and reliability.